Tag Archives: brass

Have You Seen These Links Before?

How a Wes Anderson movie prop maker helped develop That’s You! – Annie Atkins is one of Wes Anderson’s go-to prop makers, and has been featured on this blog before. She also designed the “props” for That’s You!, a new video game for the Sony Playstation. This article is an interesting look at how the skills and talents of a prop maker are still vital even in a purely digital environment.

Etching Brass Plaques – “Switch and Lever” produced a short video where they experiment with three different ways of etching graphics onto brass, and compare the results. Brass etching is something I’ve always wanted to try, but I’ve never gotten down to it. I’ve gotten down to brass tacks, but not brass sheets.

Vintage Ad Browser – Two interesting sites came over the S*P*A*M email list this week. The first is Vintage Ad Browser, a collection of over 100,000 print advertisements. They are organized by subject matter and by decade. I’ve always found ads useful for period research, not necessarily for the subject matter (which is often idealized), but for what is going on in the background. For instance, an ad for a stove will also have pictures of pots and pans, and serving bowls and utensils, so you get a quick sense of what was typical for the time period.

Cover Browser – The second site collects over 450,000 covers to books, comic books, magazines, video games, and more.

Friday Prop Links

Summer at The Shop – The Triad Stage blog recently featured their production facilities, which is where I work. Check out my workshop, and get a sneak peek at some of the projects I’ve been working on, like some military radios for South Pacific.

Backstage at Signature: 100 Heads for Venus – Cassie Dorland had to make a hundred fake heads for the Signature Theatre’s production of Suzan-Lori Parks’ Venus. This video shows how her and over a dozen prop builders as they mold, cast, and paint all these heads.

Quiz: Can you guess the Shakespeare play just from its most memorable props? – As the title suggests, it’s just a fun little game to test your prop knowledge.

Watch Adam Savage Make His Own Excalibur in One Day – Adam Savage recreates this iconic movie sword in aluminum using an enviable array of belt sanders. It’s a lengthy video, but filled with lots of little tips and tricks if you are interested in metal working.

Photo-Etching and Soldering Your Own Brass Model Parts – Make Magazine highlights David Damek’s techniques for creating detailed parts out of brass. He uses it for making models, but you can easily adapt these methods for adding decorative brass details to props like treasure chests and jewelry.

Magic Music Box

A few months ago I was contacted by Hershey Park about building a magical music box. They were doing a Christmas show and wanted an exquisite antique music box owned by Santa. It had wood inlay designs and brass details. The actors would dance with it, but they wanted it to be able to light up, emit fog, and have the winding handle turn on its own.

Exterior of box
Exterior of box

This was a tight turnaround; 34 days from initial contact to having the prop in their hands. Nearly half of that was just hashing out the design and working on the contract.

Interior of box
Interior of box

The inside of the lid had an inscription and some inlay work. The inside of the box itself had a music box mechanism and a variety of floating gears.

Spinning handle
Spinning handle

The handle could be turned by the actor, and it also spun magically. The inside of the box lit up as well.

Fog effect
Fog effect

Oh yeah, a puff of magic smoke also came out of the box. The lights, fog, and spinning handle could all be activated independently of each other, triggered by a wireless dimmer hidden inside.

I was really proud of how this turned out. These are the kinds of projects I love doing.

Friday Rehearsal Report

The Compliance and Safety Blog has created this great infographic on PPE basics (personal protective equipment) that they shared with me.

Volpin Props has an extensive build diary for his latest project, a shark bazooka gun from The League of Legends. It’s quite the complex process, using casting, vacuum forming and even some puppetry.

Dug North has a new tutorial up showing different methods for bending brass wire, tube and sheets. You can make some pretty quick but intricate small props using nothing but brass.

The Walking Dead has a video showing off some of the best props, effects and explosions from Season Five. Warning: if you haven’t seen Season Five yet, it gives away quite a few spoilers. Also, blood and guts and stuff.

Finally, Nick Offerman tells us why we should build stuff. Besides playing Ron Swanson on TV’s Parks and Rec, Nick is quite the accomplished woodworker, and runs his own shop employing half a dozen other woodworkers.

Making of a King

Our last show of the season at Triad Stage is All’s Well That Ends Well, a Shakespeare piece I had worked on before (you may recognize the cannon I built for the previous production at Shakespeare in the Park). There were no cannons this time around, but we did need a crown for the King of France. Since Shakespeare isn’t our typical shtick, we did not have any crowns in stock. I had to make one.

Brass bar
Brass bar

The base of the crown was a piece of one-inch wide brass bar that was 3/16″ thick. I ordered a long piece of it from McMaster Carr in case I messed up and had to make another one.

Ring bender
Ring bender

I ran it through a cheap little ring bender from Harbor Freight. It’s small, but it can handle metal up to an inch wide, so I was golden. I covered the brass bar in tape because the wheels on the bender marred up the soft metal. The bender made a nice circle, but since the crown was actually an oval, I had to do some shaping by hand to get it just right.

Solder paste
Solder paste

I had some stamped brass fleurs-de-lis which I needed to solder on. I discovered “solder paste”, which is a mixture of flux and powdered solder in a liquid form. You just squirt it into the joints you want to be soldered and then run a torch over it until it melts.

Soldering with a propane torch
Soldering with a propane torch

Since the solder paste has a very low melting temperature, I could use a regular propane torch from any hardware store. Brass has a very low melting temperature, and since the fleurs-de-lis were very thin, I was worried that any kind of brazing or silver soldering would melt them before it melted the solder. The solder paste was a great solution.

Upholstery tacks
Upholstery tacks

Next I added some decorative upholstery tacks to the crown. I drilled some holes for the tack part to stick through. At first, I thought I could solder them on from the back, kind of like plug welding. That wasn’t working, so I just soldered them from the front. I was using this giant piece of aluminum tube as a heat sink so that the torch would not de-solder the pieces I had already soldered.

Moleskin Lining
Moleskin Lining

I was able to remove all of the charring and discoloration with some #000 steel wool. I lined the inside of the crown with moleskin, a very thin but soft padding. You can find self-adhesive pads of it in any drugstore near the foot pads and shoe inserts.

King's crown
King’s crown

I think you can get the solder paste in a copper or brass color; I was going to cover up all the silver bits of solder with some brass craft paint, but they didn’t show up once the crown was on stage. I think I look pretty good as a king.