Tag Archives: Popular Woodworking

Friday Fun Time

Chicago PD prop master Jim Zemansky talks props in this video, particularly the use of replica guns and blank-firing weapons. If you pay attention, you will see one crew member using what looks like a paintball gun off-camera during gun battle scenes; it appears he is shooting it to simulate bullets hitting around the actors. I found that interesting.

I’ve been following this build of a life-size ED-209 from Robocop for the past couple months, and it is finally finished. Here are all the parts in Make Magazine’s series which followed Shawn Thorsson as he built this massive robotic replica. Also check out Tested’s short video which looks at the final piece when it debuted at Maker Faire.

Princeton Magazine talks with TD Chris Nelson and prop master Michele Sammarco of McCarter Theatre about a recent production designed by Eugene Lee. There are some great little tidbits in this piece, such as Michele’s quote that “actors don’t like squishy chairs”.

Not all screws are the same. Popular Woodworking Magazine tests several types of screws on the market to show how they act when driven into hardwood. Personally, I know drywall screws should only be used for drywall, but I still use them. I’m usually working with cheap materials anyway; if I am doing fine furniture out of hardwood, I don’t use screws at all (brad nails all the way).

Valentine’s Day Links

Happy Friday, everyone! For those of you in my part of the country, I hope you survived the winter storm(s) alright. Whether you are back to work or still stuck in your house, here are some prop-related articles for your reading pleasure:

The ever-inspiring prop maker Ross MacDonald has a post on some of the period paper props he has made for HBO’s Boardwalk Empire over the past four years. His props are always well-researched and produced on vintage machines as close to how they were originally produced.

Collector’s Weekly has a great piece on the fifty year history of Easy-Bake Ovens. If you have never checked out their blog, this is a great piece to start on. Their stories are always a cut above the rest, filled with tons of great photographs, and delving into the history of various objects in great detail.

If you are interested in making props while spending barely any money on materials, check out the Cardboard Armory. As the name suggests, this blog details various armor and weapon projects built with little more than cardboard, hot glue and the occasional piece of PVC pipe.

Though directed at woodworkers, Popular Woodworking’s “Top 6 Ways to Become a Better Woodworker” is just as relevant to the prop maker. Ok, it’s actually five ways, since one of the ways is to read Popular Woodworking (though if you build prop furniture from wood, it’s a good magazine to check out).

Alpha Officium makes historically-accurate coins out of real metal. His website has some common coins like Florins and Groats, and he can also do custom orders if you need something more specific.

Last Friday Sites

Just a reminder that tomorrow from 9am to 10pm at the Holly Hill Mall in Burlington, NC, is the first Burlington Mini Maker Faire. Check it out if you are in the area and you like making things. The mall parking lot will be hosting a D.A.R.E. carnival that day too, so after you look at the robots and wood lathes, you can ride a cocaine-free ferris wheel.

A career in theatre props” is a well written article about Antony Barnett, Head of Props at the Royal Opera House. It discusses what he does as the lead prop maker at a very busy shop. It is also interesting in telling how British prop makers learn their craft and get started in the business.

Sad news out of Brazil; Tiago Klimeck, an actor playing Judas in an Easter Passion play, died from an accidental hanging during a performance. The article, while light on details, does mention that authorities think “the knot may have been wrongly tied.” The only safe way to do a live hanging is with the rope attached in the back to a harness under the actor’s costume. The loop of rope in the front should be incapable of holding any weight, and should be able to break away when the slightest bit of weight is applied. In other words, there should not be a knot that can accidentally be “wrongly tied”; there should not be any knot. Though this story may remind you of the accidental hanging of an actress in a Halloween haunted house last year (the girl lived), in that case, the noose was never intended for live hangings. It was simply a prop “used for visual affect” (I am not sure why articles on accidental hangings all need grammatical errors).

I just came across this, though it is from 1996. Patrick Tatopoulos is the maker of monsters from Stargate (the film), Independence Day, the John Cusack Godzilla film, and many others. Visual Effects Headquarters has an interview with him and a look at how he got started and what he has accomplished.

I missed this on the first go-around, but in honor of the 100th anniversary of the Titanic disaster, Popular Woodworking Magazine has posted free plans and instructions to build the deck chairs used on that infamous ship. It’s a complicated and involved chair, but it looks like a fun project if you want to own a piece of history (or if you are doing the musical Titanic).

Christopher Schwartz has posted the first chapter from Bernard Jones’ “The Practical Woodworker” on building crates and packing boxes. Crates and boxes seem like an easy item to construct, but the endless varieties and methods to construct them make them a good first project for a budding carpenter. Besides that, we build a lot of boxes in props, and even complicated forms have elements of box construction somewhere in them. This chapter does a great job of showing some of the more popular standards for box and crate construction.

Friday’s Rehearsal Notes

The Food Network gives some credit to the shows’ prop master (or design director). Wendy Waxman is responsible for decorating and accessorizing the sets of all the shows filmed at the Food Network’s studios at Chelsea Market.

Congressman Das Williams has introduced legislation to make flesh or proximity detection technology mandatory in all table saws sold in California after January 1, 2015. I have mixed feelings about this. I think safety is important, and I feel in a lot of situations, companies will put out unsafe products until forced otherwise; this is more true with chemicals and toxic substances. But this kind of feature on a table saw is expensive and unwieldy. The vast, vast majority of table saw accidents happen on untrained home hobbyists. [ref]Popular Woodworking analyzed the injury statistics for table saws put out by the CPSC last year.[/ref] This law would make trained users pay for a safety feature that’s more needed for untrained users. Not only that, but job site saws and contractor saws are far too small and light to utilize this technology; I’m only guessing, but I would imagine these kinds of saws are more likely to be used by home hobbyists. Why stop at the table saw? Why not legislate these features on band saws, planers and circular saws? Is it just because a table saw is statistically more dangerous? Because if we’re looking at statistics, a door causes just as many finger amputations per year as a table saw; why not require flesh detection technology on all doors? Anyway, it will be interesting to see how this plays out in the coming months.

Speaking of dangerous tools, AnnMarie Thomas makes the case to let kids use real tools to build things, and not those cheap toy versions. She mentions how an engineering professor asked his class of 35 first-year students whether anyone had ever used a drill press before, and not a single hand was raised. Looks like props people are single-handedly preserving manual-arts training in higher education. Maybe if kids were taught to use tools, we wouldn’t have so many table saw accidents (the majority of which are sustained by men in their 50s; age does not make one safer, only training does).

I’ve wanted something like this for awhile, but never actually sat down to plan one out. But this adjustable sanding jig for a disc sander looks like it’s the perfect design.

The Studio Creations website has a nice tutorial on vacuum forming plastic. Don’t have a vacuum forming table? No, problem, they have a tutorial on how to build one of those as well.

Top Prop News of 2011

I will be taking the next week off for the Holidays, so it will be 2012 the next time you read this. The world of props isn’t exactly one of constant change, but news stories occasionally affect us. I’ve narrowed down four of the most notable ones of 2011. Here they are, in no particular order:

  1. E-Cigarettes are banned in Boston workplaces. I am not sure how this affects their use on stage. I’ve written about e-cigarettes before on this site as their legal status and safety issues are constantly changing and evolving. Expect e-cigarettes to continue to make the news in 2012.
  2. Guns on the set of Brad Pitt’s World War Z were seized by Hungarian authorities. This story first appeared with sensationalistic flair in the gossip and tabloid sites; they got most of the facts completely wrong, and the real story was far more interesting to props people. I did my own round-up and debunking of what really happened.
  3. Occupy Wall Street began on September 17th, and dominated the news through much of the autumn, and is still happening in various forms throughout the world. If you’ve looked at any of the photographs, you may have seen some protesters wearing a certain kind of mask. “Say,” you ask yourself, “isn’t that a prop from the film V for Vendetta?” It is, and several news articles discussed who is behind the masks and interviewed Alan Moore, creator of the original V for Vendetta comic.
  4. The Consumer Product Safety Commission (CPSC) is soliciting comments from the public on new proposals for table saw safety. If you are familiar with the SawStop technology, they are basically considering whether to make that technology mandatory on new table saws (You can read the actual proposal here). The Popular Woodworking blog has been keeping up to date with this story since it began, as this will have quite the effect on anyone working on the carpentry side of things.