Tag Archives: set design

The Week’s Links

I am currently in tech for Pump Boys and Dinettes at Triad Stage, opening next Friday. This means I’m really tired, but I can read lots of things on the Internet. Here are some articles I’ve come across recently:

First up is this interview and video with prop master Russell Bobbitt. He has, perhaps, one of the more enviable positions in the world of prop-making at the moment: providing the iconic weapons for the Marvel Universe, such as Captain America’s shield, Thor’s hammer and Iron Man’s arc reactor. The article doesn’t delve into much detail, but it is still a fun read.

In the New York Times is this fantastic profile on set designer Eugene Lee. You may not recognize Lee’s name (unless you attended USITT), but you probably recognize the set to Wicked, or to Saturday Night Live, which he has been designing since it began. His house is practically a props warehouse, filled to the brim with objects and collections he has acquired over the years, and this article has plenty of photographs showing it all off.

Here is a promising new blog with a fun name: Eat, Clay, Love. It only has a few posts so far from UK-based artist Shahriar, but I’ve already picked up some new techniques I want to try.

Finally, if you have been following Shawn Thorsson’s quest to build a life-size ED-209 from Robocop, part three of his series went up last week. He’s doing a lot of molding and casting of the parts for this installment, and explains how he does it.

First Links of Spring

We start off today with this look at making a mold of a Zoidberg mask. These techniques are way above my pay-grade, but it is interesting to see such expert work done on a mold. This is actually the 9th installment of an ongoing series dedicated to creating a mask of the eponymous Futurama character, so check out the other parts if you want to see how it was sculpted and designed.

Set designer Anna Louizos has grown tired of seeing set models, set decoration and props ending up in the dumpster after a show closes, so she has begun a website selling them off to collectors. Check out this news story on how she got started, then head on over to the web site itself. Collecting theatre memorabilia is not nearly as wide-spread as collecting movie memorabilia, but hopefully this site makes it more common.

This sounds like it could be a nightmare: your theatre company wants to use the scene/prop shop as a performing space for one of their shows. Check out this video as Paddy Duggin, a carpenter and prop maker at the State Theatre Company in Australia, explains how they did exactly that for an upcoming production of The Seagull.

And finally, we have the movies, where if you need a plane, you just build a plane. Find out why the production designer for Non-Stop needed to build a plane from scratch rather than re-purposing an existing one.

Dead Rock Follies poster

Crazy for You Props

I have already shown off some of the props in the recent production of Crazy for You which I prop mastered, but I thought I would show a bit more of what I did on that show.

The saloon in "Crazy for You"
The saloon in “Crazy for You”

The saloon was one of the larger set pieces in this production. I dressed it out with photographs, plaques, signs and other items. Several of the objects were rigged for “tricks”, including the cuckoo clock on the second floor above the man in the apron, the antlers above the piano, and the jar on top of the piano (I highlighted the piano in a previous post). I also built the two tables you see above.

Turned table legs
Turned table legs

I turned the legs on a lathe to match a table the set designer and I both liked. Even though the scope and scale of this show was already pretty huge, taking the time to turn these legs really helped transform the scene.

Breaking the hotel sign
Breaking the hotel sign

The saloon also had a “hotel” sign hanging throughout the show. In the second act, the hotel’s proprietor finally grabs the sign and smashes it over his head. I made a new sign for every performance. It was a piece of lauan with grooves scored in the back with a Dremel to make it easy to break. The front was painted with a quick wash and then the letters were spray-painted on with a stencil I made.


I needed to find a set of antlers for one of the tricks, but had no such luck. I ended up buying some fake antlers; these are meant to simulate the sound of real antlers hitting each other and are used by hunters to draw out deer. I cut out a plaque with a routed edge, mounted the antlers, and painted everything.

Dancing benches
Dancing benches

Several other scenes used a number of benches which saw some heavy-duty use. These benches were carried around (sometimes with people on them), danced on, tapped on and walked on. We had three benches in stock that they liked (from a previous production of The Crucible), so I constructed three more to match.

Dead Rock Follies poster
Dead Rock Follies poster

I did some graphic design on this show as well. The set designer found a great research image for the signs, which were meant to invoke a community vaudeville show performed out West in the 1930s. I mimicked the colors and layout of the research, changing the words on the poster to match what was in the script. The poster above was printed out three feet tall. I also adapted the size and scale of the poster so a similar image could be used on the flyers and programs that were also props in this show.

Chez Lank
Chez Lank

The penultimate scene in the play takes place in the Main Street of the town. Though this set piece appears throughout the play, it has been transformed for this last scene into a more fancy French-inspired café. The waiters bring out trays with fancy napkins on them during a brief musical number. The set designer and I decided it would be a nice touch if the napkins would be folded rather than just draped over their arms, so we found instructions for folding a napkin into a fleur-de-lis shape. A prop master is always finding little touches like that to shape the details in the props.


Crazy for You, Elon University.

Directed by Catherine McNeela.

Choreography by Linda Sabo.

Set Design by Natalie Taylor Hart.

Lighting Design by Bill Webb.

Costume Design by Jack Smith.

Sound Design by Michael Smith.


Bloody Bloody Andrew Jackson

Salon on Being Green

Yesterday at Wingspace Theatrical Design I attended their salon on “Being Green.” The featured guests included set designer Donyale Werle (Bloody Bloody Andrew Jackson, Broke-ology), as well as Annie Jacobs and Jenny Stanjeski from Showman Fabricators.

A lot of the facts which were presented are better summed up in my post on a previous workshop I attended called “Going Green in Theatrical Design.” I did see something that was new though (new to me, that is): UC Berkeley’s Material and Chemical Handbook which presents some of the materials we commonly use in prop making, along with disposal instructions and safety notices. It’s specific to their college, but it is a good starting point for developing your own.

Since I didn’t take notes, what follows is more of a highlight of various points made in the discussion as I remember them:

“Being green is not black or white”; it is not an either/or proposition. Rather, every day you try to make better choices, and every show you try to do a little greener. It takes a lot of experimentation, a lot of analysis, and a lot of effort.

Do not do bad “green” design and art; it’s worse than no design. The goal is to make good design, and the goal of sustainable theatre is to do it a little greener each time.

As theatre people, we already come from a culture of sustainability and recycling. We reuse and repaint flats and drops. We take the lumber from one show and use it on the next. We borrow and barter the costumes and props from other people doing the same. But as our careers progress and the shows get bigger, we get away from that. Maybe it’s because you get to work with bigger budgets, or maybe it’s because you want to push your work to have higher production standards. Making sustainable theatre is a conscious choice and takes a concerted effort.

One of the problems, someone pointed out, was in trying to do a green production with a designer who was still in the old mindset—the mindset that everything has to be new and bought just for that show. What is the new mindset? It may mean a design which evolves from the available materials, rather than a design which starts on paper and then requires the purchasing of all new materials. Maybe it just means less design, though as Donyale pointed out, she likes a lot of “stuff” in her designs:

Bloody Bloody Andrew Jackson
Bloody Bloody Andrew Jackson

Thinking about more sustainable options means taking more time out of your already busy schedule, and asking others to take more time as well. Donyale pointed out that if you can do case studies on what you’re spending versus what you would spend in a more traditional production, you can convince the producers; for Peter and the Starcatcher, she calculated that they saved $40000 in materials by using recycled, salvaged and upcycled materials, but that the labor cost was a third more due to all the sourcing and processing of this material. Still, it was an overall savings; the extra labor cost was offset by the reduced materials cost. Producers like to see savings. It is also, for a lot of us, morally preferable to have more of the money to go to human labor (which is sustainable) than to the purchase of materials shipped from across the globe which will end up in the trash once the show is finished.

For artisans and production people, as opposed to designers, using more sustainable techniques means taking time to do your own experimentation and comparison of materials and techniques to arrive at better solutions. If you can come up with concrete alternatives to show your designers, it becomes easier to convince them to trust you. An example the ladies from Showman gave was using carved homasote, which is made from recycled newspaper and non-VOC adhesives, to make faux brick and stone facades, rather than vacuum-formed plastic panels. Not only is the plastic a petroleum-based product shipped from overseas, but it releases toxic fumes when heated in the vacuum former. Homasote comes from a company in New Jersey, so it only has to travel a few miles. The results look the same, and the costs are comparable. By showing the designers what they can achieve with more sustainable and less toxic materials, it makes it easier to convince them to accept them.