Tag Archives: video

How-to

Doctor Who Sword Cane Handle

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Last spring, I was approached by a local pastor for a project. He walked with a cane, and he had found a sword cane he liked, but the handle had broken off. He wanted to know if I could make him a new one.

He was a dedicated Doctor Who fan, and wanted a handle in the shape of a question mark. He also wanted his name inscribed in Gallifreyan on it, and painted in Midnight Metallic Blue to match his Doctor Who-themed automobile.

I put together a video highlighting my whole process from start to finish.

I made the handle out of some of the ash I had left over from my Game of Thrones chest. This handle would need to be strong and hold a lot of weight. The shape of the question mark made me concerned that parts of it would split no matter which way I positioned the grain. I decided to laminate two thinner pieces together with the grains running perpendicular to each other.

Preparing the boards
Preparing the boards

As you can see in the video, the shape was cut out with a jigsaw and cleaned up with a belt sander and oscillating spindle sander. I then ran it through the router table with a large round-over bit.

Cut and rounded
Cut and rounded

A Dremel and a file helped clean up and refine the shape. If you are wondering about that strange file in the video, it is a Japanese saw file. I had just gotten it and this was my first project to use it on. It rasps like butter and is easy to keep unclogged.

He wanted his name carved in Gallifreyan. Gallifrey is Doctor Who’s home planet, and the language uses a series of interlocking circles and lines to write words. I found an online Gallifreyan transliterator and plugged his name in. I adapted the result to fit the shape of the handle, and mirrored it so it was the same on both sides.

Primed
Primed

It took a few coats of filler primer and a lot of sanding to get it smooth and shiny. The last pass was a wet sanding with 600 grit sandpaper. Then I sprayed a few light coats of the Midnight Metallic Blue paint which I had ordered from an automotive paint supplier. The paint also came with its own urethane clear coat, which I applied when everything was dry.

Doctor Who Sword Cane Handle
Doctor Who Sword Cane Handle

I threaded the end onto the sword part of the cane and glued it together with epoxy. He loved the final piece. So the next time you see a preacher in the woods fighting off snakes with his Doctor Who sword cane, you know where he got it from.

Useful Sites

Friday Prop Links

“A prop has infinite possibilities.” This video on how to use props in film is geared toward filmmakers, but it’s great for props people to see how their work contributes to the larger production.

Graham Owen makes bugs for films. Since 2006, he has been constructing realistic insect replicas for films such as The Amazing Spider-Man, The Curious Case of Benjamin Button, Salt and more. He made the fly in that one episode of Breaking Bad. Talk about a creating a niche for yourself.

Make has 5 indispensable shop hacks. Some I’ve heard of before, others I need to try out soon. They’re mostly woodworking related, but Make has plenty of other articles on shop and tool hacks you can get to from here.

Finally, if you like original movie props, check out Tested’s video tour of Prop Store’s original movie prop collection. One day, I’d like to see a video of someone’s original theatre prop collection.

Useful Sites

Friday Quick Links

Spend twenty minutes to watch this fantastic mini-documentary on the life of a prop master. The American Theatre Wing follows Buist Bickley, Kathy Fabian and Faye Armon-Troncoso as they navigate New York City to prop their shows.

Gabrielle Donathan has a very useful article called “The Cost of Custom Cosplay: Where Does the Money Go?” In it, she takes three complete costumes she has constructed, and breaks down every component and task in the process to show their individual costs. The total is basically what she charges her clients. If you think custom work is expensive, this shows why. And if you do your own work, this is a great primer on how to break down a project and account for all the expenses before you come up with a price quote.

Make Magazine has pictures and videos showing the construction of a wearable Rancor mascot suit by Frank Ippolito for Comic Con 2015. It’s mostly sheets of foam rubber with a killer paint job.

Finally, Bill Tull from Conan O’Brien participates in the Prop Master Challenge. This is how I imagine a lot of prop masters do their job (kidding).

Useful Sites

Props o’ the Mornin’ to Ya

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The costume department at UNC Chapel Hill is building replica costumes from sci-fi films for the Museum of Science Fiction. Check out this short video of their envious task as faculty, staff and students reconstruct a flight attendant uniform from 2001, including 3D-printing a Pan-Am badge.

If you have not yet “liked” the Society of Properties Artisan Managers page on Facebook, now’s a good time. They’ve been featuring photos and descriptions of the prop shops from theatres across the US. It’s great to see the differences and similarities of how we all set up our spaces to do our jobs.

Blaine Gibson, a sculptor of figures at Disney Parks, passed away recently. Gibson was responsible for many of the Parks’ iconic figures, such as the pirates from Pirates of the Caribbean, the ghosts of the Haunted Mansion, and those children from It’s a Small World.

Finally, this is from nearly a month ago, but Volpin Props has the beginning of a great step-by-step write-up for a Garuda’s Spine bow from Final Fantasy. This massive weapon has tons of detail, and it is great to see all the photos of it coming together.