Friday Rehearsal Report

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I don’t know much about Pinterest, but here’s a whole bunch of puppet building resources. They look very pinteresting.

Here’s a great in-depth tutorial on making a two-part underpoured mold written by Adam Savage. Yes, I’ve already had some Adam Savage on the blog this week; there are only so many props people out there who write about what they do.

By now, you’ve all heard about 3D printing, and some of you have even gotten your own 3D printers to play around with. Here’s a great article on why 3D printing is overhyped. It is not saying 3D printers are worthless or a waste of time; rather, it offers a sobering look at the reality of 3D printer’s capabilities versus how they are presented in the media. They are at the peak of hype right now; I’ve seen articles promising they will destroy traditional manufacturing and even end consumerism. The reality is that they can make shapes in plastic from digital models, something which may be useful to some props people in certain situations.

Fans of The Walking Dead may enjoy this piece on John Sanders, the prop master for the show. He talks about weapons and special props which will be appearing in the upcoming season.

Jeff Burks has posted quite the treatise on workshop cleanliness from 1885. I think a clean and well-organized shop is vital to working safely and efficiently; however, the author states that when you are finished with a tool, “return it to its place, immediately after you have done using it.” Now, I’ve heard “tools away at the end of the day,” meaning don’t waste your time putting a tool away if you might need it half an hour later. How does everyone else deal with putting tools away?

Adam Savage, Maker Faire 2013

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Every year at the San Mateo Maker Faire, Adam Savage, from MythBusters, delivers a speech to a massive crowd. This year, his speech was called “Work Hard and Work Smart”. It is almost like a commencement speech, so I thought it would be great for all the graduating students who will be entering the professional world in a few weeks or even days. He gives a lot of practical advice as well, and all of his examples are from the world of special effects and props, so his workplace stories will sound familiar to all of my readers.

The speech itself is about 12 and half minutes long. He takes questions at the end which lead to further interestingness, so if you want to see that, you can view the much longer video here.

Spiritual Stones from Legend of Zelda

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Here are the last of my Legend of Zelda props I made last month for a local theatre group. I previously posted about the Master Sword, and some rupees; you can find out more about this project in general at those links if you are interested.

The last prop, which is actually three items, are the spiritual stones. These are various colored gems in gold settings. They have names, too: Kokiri’s Emerald, Goron’s Ruby, Zora’s Sapphire.

Vacuum formed jewel

Vacuum formed jewel

As with the rupees, I cut the shape of the stone out of a piece of wood, vacuum formed two halves out of acrylic, and glued them together (painting the inside before gluing, of course).

Layout of Goron's Ruby

Layout of Goron’s Ruby

Starting with Goron’s Ruby, I used some reference images from the video game itself to lay out a full scale drawing of the stone’s setting onto some 3/4″ MDF.

Cut and shaped

Cut and shaped

I made most of the cuts on the table saw (my nifty cross-cutting jig lets me safely cut arbitrary angles on small pieces). The bevels were also cut on the table saw with the blade set at an angle.

Piecing together the emerald

Piecing together the emerald

Since the emerald had a sort of “wrap around” design, I cut the pieces individually and glued them on one at a time to achieve an exact fit. It was a bit tricky getting all the angles right, but it gave the nicest result.

Drawing the sapphire setting

Drawing the sapphire setting

Because the shape of the sapphire is trilaterally symmetrical, I used my compass and bevel gauge to make sure all three parts were drawn the same.

Cutting and shaping

Cutting and shaping

It had to be cut out with the jigsaw and cleaned up by hand with files. Some further shaping was done with the Dremel.

Kokiri's Emerald

Kokiri’s Emerald

Once finished, the pieces just needed to be primed and painted. The emerald was painted with the stone already attached. For the others, I painted the settings first, and then the stones were glued in (so I didn’t have to mask anything).

Spiritual Stones

Spiritual Stones

Of course, it always helps to take cool photographs of your props. One day, I’ll get around to posting a quick tutorial on photography.

Friday Links

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The big story making the rounds in the past few weeks is of the prop maker who built a prosthetic arm for a little boy. Ivan Owen, a Seattle prop maker, began collaborating with Richard Van As, a South African woodworker who needed a prosthetic after losing some fingers. After perfecting their design, they built a hand for Liam, a boy born without fingers on his right hand. I linked to a story back in December about how Owen and Van As first began collaborating on a prosthetic hand. This new story shows how far they’ve come in just a few short months (and it has video of the hand in action).

Some cosplayers dressed like Agents of S.H.I.E.L.D. gave a surprise performance to movie goers exiting a showing of Iron Man 3. The costume is basically dark suits and lots of guns, so patrons who weren’t in on the act called the police. Always keep in mind how others may perceive your props when carrying them out in public.

On the flip side of that, an amateur British theatre group found some old grenades to use as props in a show, only to discover they were still live. This story is from three years ago, but it was too interesting not to share.

Make Magazine’s “Workshop Wednesday” continues to provide great information. This week is Ten Tips for Screws and Screwdrivers. The tips are great, except for the ones about which screw head styles are the best (they prefer Torx over Philips). I’ve found screw head styles are almost like religion to some people, and it is practically impossible to make them convert to a different favorite.

Speaking of screws, do you know the difference between pilot holes and clearance holes? Popular Woodworking does.

Winners of the Prop Building Guidebook Contest Announced

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It is the day you’ve all been waiting for. After two months, the winners of the Prop Building Guidebook Contest have been announced! Head on over to the official announcement page to see them. If you just want a list of the winners, here they are:

Professional Category: 1929 Bicycle – Stop Motion Animation, by Michael Jones.

Student Category: Flintlock Pistol, by Magnus Yule.

Group Category: 19th Century Barbershop Chair for Sweeney Todd, by Rachel Peterson Schmerge and Michael Jones.

Popular Vote: Chainsaw Hand, by Haley Borodine.

This contest had 81 entries from a wide spectrum of prop makers, and it was a challenge coming up with the winners. My criteria for judging was creativity, quality, and presentation. While many of the entries were very strong in one or two of these categories, the winners were equally strong in all three.

I want to thank everyone who entered. It was amazing to see how many prop makers are out there and all the crazy things you’ve built. I also wanted to thank all of you who voted; there were over 900 votes cast to decide which prop was your favorite.

Of course, thanks to Focal Press for creating and running the contest. Thanks to the companies who provided prizes as well: Rosco, Wonderflex World, Design Master, and Beacon Adhesives.

And who knows, maybe I’ll have another contest next year. What do you think?